Centre for Additive Manufacturing
PhD students

PhD Students

PhD students from a variety of backgrounds are carrying out doctoral research in the context of the EPSRC Centre and at the Centre for Additive Manufacturing.

 
Alasdair Bulloch

Alasdair Bullock

PhD title: Design of metal structures of custom composition using additive manufacturing

Supervisors: Dr Marco Simonelli and Prof Chris Tuck 

Research summary

Laser based additive manufacturing (AM) processes, such as laser powder bed fusion (PBF-LB), offer a great degree of control over how materials are processed during manufacture. Adding the capability to seamlessly change materials within a single part will offer greater design opportunities. As such, desirable functional properties can be promoted in selective regions of an additive manufactured part.

My research aims to establish guidelines for the transition from one metal to another using PBF-LB, ensuring that reliable parts are fabricated with no structural defects.

 
 

 

 
Ana Valeria Gonzalez

Ana Valeria Gonzales

PhD title: Incorporating complex anatomical features in hepatic tissue models through PµSLA

Supervisors: Dr Yinfeng He, Dr Lisa WhiteProf Ricky Wildman and Prof Richard Hague

Research summary
Organ tissue models have emerged as promising platforms for studying human organs in vitro, but their ability to replicate the native tissue environment remains a challenge. During my project I´m investigating a novel approach to fabricate clinically relevant hepatic tissue models by incorporating complex anatomical features using a combination of suitable materials, design tools, and Projection Micro-Stereolithography (PµSLA). My aim is to recreate liver ECM features, enhancing the biomimetic properties of the construct by using hydrogels and stochastic design tools.
 
 

 

 
ash murray

Ashleigh Murray

PhD title: Formulating functional materials for the additive manufacturing of flexible electronics

Supervisors: Dr Lyudmila TuryanskaProf Chris TuckProf Richard Hague, and Dr Feiran Wang 

Research summary

The project will focus on the development and formulation of low-dimensional materials, as well as functional polymers, for inkjet printing. The properties of these materials (electronic, optical, mechanical, etc) will be tailored for specific applications. This project has the potential to further our fundamental understanding of materials formulation, as well as lead to the development of inks with commercial value.

 
 

 

 
Bethany Husband

Bethany Husband

PhD title: Inkjet printing of non-solvent polyimide replacement materials

Supervisors: Prof Derek IrvineProf Chris Tuck and Prof Richard Hague

Research summary
There is an increasing demand for high performance and durable materials in additive manufacturing, particularly in the microelectronics industry. Polyimides offer attractive chemical and mechanical properties to fulfil this need, however, several barriers still exist to utilising these materials in 3D printing techniques. My project focusses on the formulation of novel polyimides that can be inkjet printed directly, without the need for using organic solvents in the printing and processing stages.
 

 

 

 

 

Cameron Devine

Cameron Devine

PhD title: A theranostic agent for cardiac disease

Supervisors: Prof. Derek IrvineDr. Tracy Farr and Dr. Peter Harvey

Research summary
I completed my master’s in chemistry at the University of Hull. My final year project was focused on the coupling of two metal species to beta-lactam antibiotics (methicillin etc.).  
I hope to synthesize a diagnostic nanoparticle with therapeutic capabilities. 
 

 

 

 

 
Charles Heaton

Charles Heaton

PhD title: Inkjet deposition of low dimensional materials for flexible healthcare devices

Supervisors: Dr Lyudmila TuryanskaProf Ricky WildmanProf Felicity Rose and Prof Richard Hague

Research summary
Inkjet printing offers a new method for fabrication of flexible electronics, although this is still an emerging area of interest, and challenges are faced in the printability of different materials as well as the range of substrates available. My research involves the development of low dimensional materials and inkjet printing towards their functionalisation in healthcare electronics, primarily concerned with sensory devices. The aim is to enable the deposition of conductive materials onto flexible textile-based substrates for use in a healthcare setting aimed at wound monitoring. 
 

 

 

 

 
Daniel Spragg

Daniel Spragg

PhD title: Additive Manufacturing of Bioactive Glass-Ceramics by Selective Laser Melting

Supervisors: Dr Luke Parry, Prof Ruth Goodridge, Prof Ian Ashcroft

Research summary

This project seeks to process glass-ceramics destined for bio-medical applications using the Additive Manufacturing technique of laser powder bed fusion, specifically selective laser melting (SLM), using a combination of experimental and numerical methods. The project will utilise cutting-edge SLM apparatus, investigating novel processing strategies in tandem with characterisation and modelling to enable the processing of glass-ceramic materials such as bioactive glasses. This group of materials possess advanced biocompatibility and therapeutic properties, which can be augmented by the flexibility of additive manufacturing, enabling multi-scale material design and bespoke structures for producing highly efficacious implants in a reproducible and cost-effective manner. Successfully processing these materials via SLM will generate impact by paving the way for the wider adoption of bioactive glasses in bespoke medical implants.

 

 

 

 

 
Diego Della Crociata

Diego Della Crociata

PhD Title: Creating new energy-absorbing structures for automotive using additive manufacturing of lightweight steels

Supervisors: Dr Ian MaskeryDr Marco Simonelli and Prof Richard Hague

Research summary
My research focus is on the design of lattice structures able to absorb energy when undergoing dynamic loads, in particular crashes in automotive industry. This is done by using an internal software which allows to create so-called TPMS (Triply Periodic Minimal Surfaces) structures. The aim is to prove that those structures perform better than other kinds of structures in terms of energy absorption.There is a concurrent focus on the material that is adopted to print the structures, as it must satisfy the requirements of energy absorption without causing damage to the rest of the environment and by keeping the weight low. Therefore, lightweight steels are considered, and the inherited mechanical properties are investigated. A consequence is that one of the main issues coming from the use of additive manufacturing, porosity, must be addressed.
 

 

 
 
Ellie Ward

Ellie Ward

PhD title: Targeted Near-Infrared Quantum Dots for Next Generation Health Diagnostics

Supervisors: Dr Lyudmila TuryanskaProf Neil Thomas and Dr Tracey Bradshaw 

Research summary

My research aims to transform near-infrared quantum dots into targeted imaging probes. This will involve the synthesis of stable QD’s with emission in the NIR region, and then the attachment of targeting molecules such as affibodies. Biocompatibility and targeting will also be assessed. 

 

 

 

 

 
James Caruana

James Wilford Caruana

PhD title: Synthesis of Novel High Performing Polymers for the Additive Manufacture of Bacterial Biofilm Resistant Surfaces

Supervisors: Prof Derek IrvineProf Richard Hague, Dr Geoffrey Rivers, and Dr Adam Dundas

Research summary
My project focuses on the additive manufacturing of nanotechnology and bioengineering concepts.The project serves as an amelioration of the traditional manufacturing process of medical devices by utilizing novel high performing polymers for the production of bacterial biofilm resistant surfaces. The pathogenic bacteria which undergo a biofilm lifecycle on the surface of medical devices pose an extreme risk to patients. Bacteria living in their biofilm mode of growth immensely contribute to chronic infection and the emergence of drug-resistance with biofilms forming on both biotic and abiotic surfaces. Thus, the project aims to fabricate bespoke devices through additive manufacturing techniques by utilizing bacterial biofilm inhibiting materials without the need of external coatings or antibiotics. Other research interests include Nanotechnology, Polymer Chemistry, Arthroplasty Design and bringing biomaterials into Additive Manufacturing. 
 

 

 

 

 
Jonathan Austin

Jonathan Austin

PhD title: Additive manufacturing of photon sensors based on hybrid low dimensional 0D/2D heterostructure

Supervisors: Dr Lyudmila TuryanskaProf Richard HagueProf Chris Tuck and Dr Oleg Makarovskiy

Research summary

My Research involves the development of optoelectronic devices containing 0D perovskite nanocrystals and 2D materials (graphene) with the use of inkjet-printing. 

My research focusses on the development and studies of 0D and 2D inks for additive manufacturing of photosensitive devices. The overall aim of my project is to develop up-scalable production of photon sensors with extended detection range.

 
 
 
Katherine George

Katherine George

PhD title: 4D Printing for delivering drugs and agrochemicals

Supervisors: Prof Joel Segal, Prof Ricky Wildman, Dr Vincenzo Taresco and Dr Valentina Cuzzucoli Crucitti

Research summary
The project aims to develop new approaches for sustainable materials for additive manufacturing of active release devices. We aim to engineer these devices to release substances in a controlled and precise manner, allowing applications in areas such as healthcare and agriculture.
 

 

 

 

 
Kyle Hope

Kyle Hope

PhD title: Developing multi-material structures using additive manufacturing.

Supervisors: Dr Marco SimonelliDr Ian Maskery and Prof Chris Tuck

Research summary
My research aims to address the knowledge gap surrounding metallic functional materials and establish new methods for multi-metal additive manufacturing (AM). This requires the identification of suitable material combinations for laser based additive AM and the determination of appropriate design guidelines for the interfaces formed between dissimilar materials. Investigating structural and thermal behaviour of interface regions will therefore play a key role throughout this research project, done by studying the printing laser parameters effect on these regions. Additionally, gaining an understanding on material distributions at the interface regions will be important. Furthermore, my research will continue where I left off from my MSc research project. Here, I investigated how mixed feedstock from multi-metal AM can be recovered and separated into its respective components, enabling its reuse in future manufacturing iterations.
 

 

 

 

 
Oliver Nelson-Dummett

Oliver Nelson-Dummett

PhD title: 3D Printing of Electronic Materials

Supervisors: Dr Lyudmila TuryanskaProf Chris Tuck and Prof Richard Hague

Research summary
My research is in the field of inkjet printing for 3D electrically active materials. My aim is to create complex 3D conductive structures embedded in a supportive, insulating matrix for use as GHz-THz metamaterials and antennae. To enable this, I am researching the balance of processing conditions and material properties required for simultaneous multi-material printing. I’m also developing novel printing strategies for improved geometric control over the final print
 

 

 
 
Ryan McMullen

Ryan McMullen

PhD title: Progressing Flow Chemistry through the Additive Manufacturing of Novel Functionalised Systems

Supervisors: Dr Lyudmila TuryanskaProf Ricky Wildman, Dr Feiran Wang and Dr Simon Attwood

Research summary

“The research focuses on the development of 3D printed glass for use in flow chemistry systems. Polymers have extensive use in the fabrication of microfluidic systems due to their controllable properties such as shape fidelity and applicability to different 3D printing methods. However, limitations around chemical compatibility, temperature tolerance, material leeching and air-permeability are yet to be suitably addressed. Glass is a desirable material for use in AM due to its chemical inertness, high transparency and physical tolerances. Additional work will be undertaken in adding both sensing and reactive functionality to the printed glass.

As part of the EPSRC/SFI - CDT in Sustainable Chemistry, this work is supported by The Engineering and Physical Sciences Research Council, Grant Number - EP/S022236/1”

 

 

 
 
Samuel Connor

Samuel Connor

PhD Title: Biomechanics and Biomimicry of Marine Mussel Plaque Substratum Interaction 

Supervisors: Dr Tao Liu, Dr Yong Pang, Dr Ian Maskery, Professor Ian Ashcroft

Research summary
I'm investigating the mechanics of how mussels and other organisms adhere in wet and hostile environments, then seeing how we can mimic those mechanics for use in engineering applications
 
 
 
Samuel Gibbon

Samuel Gibbon

PhD Title: Additive Manufacturing of Bulk Metallic Glasses for E-mobility via Inverse Modelling

Supervisors: Dr Marco Simonelli, Prof Adam ClareProf Chris Tuck and Dr James Rouse

Research summary
During the course of my PhD I will be processing Fe-based soft magnetic bulk metallic glasses via L-PBF for applications in motors for E-mobility.  A major goal of my research is to look for a solution to the inverse problem or the inverse model, in which I want to define a temperature history for a part that will give desired properties and then model the parameters needed to recreate this part history.
 
 
 
Sudhanshu GANGWAR

Sudhanshu Gangwar

PhD title: AC Losses Reduction in Electrical Machines using Additive Manufacturing Process.

Supervisors: Prof Richard Hague, Dr. Michele Degano and Dr Marco Simonelli

Research summary
My research project lies at the intersection of additive manufacturing and electrical machines. I am looking at the optimized printing of conductive materials (such as copper and copper alloys) using the L-PBF (SLM) AM process for the application of stator windings in electrical machines to enable the 3D printing of windings for electrical machines. 
 
 
 

Marica Malenica 2019

Marica Malenica 

PhD title: Towards continuous production of core-shell particles for additive manufacturing

Supervisors:  Prof Derek IrvineProf Richard HagueProf Clive Roberts and Dr Yinfeng He

Research summary
Application of selective laser sintering in biomedical filed has been hampered by the lack of suitable polymeric materials. In order to overcome this hurdle, Marica is synthesising biocompatible core-shell particles.Shell of the particles is composed of sintrable material, while core is made of photocurable non-processable matrix with drug-incorporating potential.Particle synthesis is performed in coaxial jet mixer, which can be upgraded to continuously fabricate particles, in amounts of up to several kg/day.
 
 
 
Tien Quach 2019

Tien Thuy Quach

PhD title: Novel micro/nano scale characterisation of interfaces in multimaterial additive manufacturing (3D printing)

Supervisors: Prof Clive RobertsProf Richard Hague and Dr Gustavo Ferraz Trindade

Research summary
A primary concern with regards to enabling this next generation of AM systems is the difficulty of inter and intra layer coalescence/bonding of functional-structural or functional-functional materials due to differences in physical state, chemistry and temperature at deposition or conversion. To overcome these problems one of the requirements is the development of a suite of ex-situ interface analysis techniques capable of delivering a complete 3D characterisation of samples at the micro/nano scale with high spatial resolution. These are not limited by, but rely strongly on, techniques such as focused ion beam (FIB), (cryo) scanning electron microscopy (SEM) and scanning transmission electron microscopy (STEM). The aim of this project is to advance the fundamental understanding of interface phenomena in multi-material additive manufacturing and this will be achieved mainly by the development of tailored methodologies related to all strands of electron microscopy.
 
 
 

 William Pritchard

William Pritchard 

PhD title: Optimisation of Additively Manufactured Immobilised Enzyme Reactors

Supervisors:  Dr Anca PordeaProf Ricky WildmanProf Derek Irvine and Dr Simon Attwood

Research summary
I am investigating characteristics of immobilised enzyme reactors and the use of light-based printing to produce reactors of higher performance than previous designs. Optimisation will be achieved through the development of materials and structural design.
 
 
 
Xiangyun Gao

Xiang Yun Gao

PhD title: 

Supervisors:  Prof Richard HagueDr Marco Simonelli, Mark East, Dr Negar Gilani and Dr Nesma Aboulkhair

Research summary

MetalJet is an emerging AM process that facilitates the digital deposition of various metal materials. This EPSRC-funded PhD study concentrates on the extension of MetalJet technology from its original single-material capability to a multi-material potential, based upon insights gained from previous MetalJet studies. The project started with constructing a dual-head MetalJet system equipped with an innovative control system. The primary objective of this project is to address the emerging issues associated with multi-material printing, namely relevant to printhead alignment, jetting temperatures and substrate temperature. This study will investigate material pairings at both low and high temperatures. 

 
 
 

Xiao Yuan Laura Wang

PhD title: The Synthesis and Continuous Manufacture of Novel, High Performing Polymeric Lubricants for the Next Generation of Electric Transportation

Supervisors: Prof Derek Irvine 

Research summary
This PhD project is in collaboration with BP Castrol and will apply both chemistry and engineering to develop novel polymeric lubricants for electric transportation. Polyurea based lubricating greases have attracted much interest due to its excellent oxidative and thermal stability, good load bearing character and promising material compatibility with elastomers and paints. Specifically, this project aims to develop a series of isocyanate free polyurea polymers that have the desired properties to fit with the intended end use application and continuous manufacturing techniques to manufacture high performance polyurea lubricants. Microwave technology and reactive extrusion in particular will be considered as new manufacturing options for polyurea based lubricating grease. 
 
 
 

 Thomas Smith

Thomas Smith

PhD title: Improving passive magnetic shielding using the design freedom of additive manufacturing

Supervisors: Dr Ian Maskery, Dr Peter Hobson, Prof Mark Fromhold

Research summary

Current high performance magnetic shields for quantum technologies and fundamental physics experiments use thick layers of high permeability metal in order to reduce the magnetic field in the enclosed volume. This is very effective, but leads to cost and weight issues due to the amount of material used, which is especially a problem in space-based and portable applications. By manufacturing the magnetic shield using laser powder bed fusion, it should be possible to tailor the shield’s geometry and topology in order to make a lighter shield that still meets the application’s magnetic shielding requirements.

 
 
 

Centre for Additive Manufacturing

Faculty of Engineering
The University of Nottingham
Nottingham, NG7 2RD


email: CfAM@nottingham.ac.uk